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Case Study

Accelerating Hypersonic Technology with Velo3D’s Metal Additive Manufacturing

Realizing Your Innovation Without Compromise
In this case study, we delve into the transformative impact of Velo3D’s advanced metal additive manufacturing (AM) technology on hypersonic technology production for the Department of Defense. By leveraging our state-of-the-art Laser Powder Bed Fusion (LPBF) technology, we have addressed significant challenges in the design and manufacturing of the AMUSER scramjet, a critical component for maintaining U.S. defense capabilities.
By reducing part count, ensuring material integrity, and significantly lowering costs and lead times, Velo3D offers a viable path to maintaining technological superiority in hypersonic manufacturing. Explore how our innovative solutions are revolutionizing the defense industry and enhancing U.S. combat readiness.

Cross-section of the manufactured AMUSER prototype

Key Highlights

Complex Geometries

Velo3D’s technology enables the creation of intricate designs that are not feasible with traditional manufacturing methods.

Part Consolidation

Our approach reduces multi-piece assemblies to single, reliable parts, improving overall performance.

Cost Efficiency

By drastically reducing manufacturing costs and lead times, Velo3D provides a crucial surplus of hypersonic munitions, ensuring readiness and strategic advantage.