PWR Advanced Cooling Technology Chooses Velo3D to Print Next-Gen, High-Performance Heat Exchangers

October 1, 2019

PWR will explore new high-performance thermal management strategies through metal 3D printing across a range of heat exchanger applications in motorsport, battery cell, electronics, aerospace and automotive cooling.

CAMPBELL, Calif., October 1, 2019 — Velo3D, an innovator in metal Additive Manufacturing (AM), has entered into a collaborative partnership with PWR for material development for the Sapphire® 3D metal printer and serial manufacturing of state-of-the-art heat exchangers. With bases in Australia, the USA, and the UK, PWR is a globally renowned supplier of cooling solutions to F1, NASCAR, and other racing series—as well as the custom-automotive OEM, military, and aerospace industries.

The Velo3D and PWR collaboration sets a new standard in heat-transfer parts for racing and industrial cooling applications. PWR will have the first production Sapphire® machine in the Asia Pacific region. The two companies will collaborate on aluminum alloy designs with thinner and more-complex heat exchange features and best-in-class surface finishes.

“PWR chose Velo3D after extensive testing,” says Matthew Bryson, General Manager, Engineering, for PWR. “The Velo3D Sapphire® printer demonstrated the ability to produce class-leading thin-wall capabilities and high-quality surfaces with zero porosity. Velo3D and PWR share a passion for pushing the limits of technology to deliver truly disruptive, class-leading, products. We are a natural fit and look forward to building a strong partnership going forward.

“Heat exchanger weight and pressure-drop characteristics have a huge impact on performance and are significant factors in all motorsport categories,” he says. “Using additive manufacturing to print lightweight structures, enhancing performance with freedom-of-design, we have the ability to further optimize these characteristics to the customer’s requirements whilst providing the necessary cooling. The broad design capabilities and extremely high print accuracy of the Velo3D Sapphire® 3D metal printer will help us optimize these various performance attributes.”

“Our expanding relationship with PWR will be one of innovation and new performance benchmarks in heat exchangers,” says Benny Buller, founder and CEO of Velo3D. “PWR’s history of high quality products, world-class design and testing, and customer success in the grueling environments of motorsport, make our joint endeavor an especially exciting one. We created Velo3D to help industrial end-users of 3D metal printing truly realize geometric freedom We know that our technology can help PWR meet new and evolving design goals in ultra-thin-wall cooling structures.”

The economic benefits that the Sapphire® system unlocks includes production revenue streams with highly innovative designs, manufacture higher volumes of customized parts, and use additive manufacturing for direct part replacement.

About Velo3D

Velo3D empowers companies to manufacture anything. By bringing together a full-stack solution incorporating innovations in software, hardware, and process control, Velo3D introduced the SupportFree capability for 3D metal printing, enabling unlimited design innovation by reducing the need for support structures in metal additive manufacturing. The company’s Sapphire® System is built with a semiconductor mindset on quality assurance, ensuring repeatability and dependability throughout serial manufacturing. Headquartered in Silicon Valley, Velo3D helps companies deliver immediate business impact by making the impossible, possible. To learn more, please visit

Velo3D Media Contact

About PWR Advanced Cooling Technology

Across an ever-expanding portfolio inclusive of motorsport, aerospace, cold plate, battery cell, OEM supply and automotive upgrade, PWR is recognized as a world leader in cooling technology design and manufacture.

To learn more please visit

PWR General Enquiries

+61 (0)755 471 600

About the Author

Renette Youssef

Chief Marketing Officer

Renette Youssef is the Chief Marketing Officer at Velo3D and joined in October 2020. She is responsible for all aspects of Velo3D's marketing efforts including strategy, customer communication, demand generation, product marketing and corporate communication. Renette has managed marketing organizations in Australia, Europe, and Silicon Valley.