Aerospace

Win the Race to Space

The Velo3D fully integrated solution accelerates your pace of innovation, enabling an unparalleled ability to reach orbit faster. Produce parts in days instead of months and get to space in months instead of years. Develop high-performance propulsion, turbomachinery, high-pressure storage tanks, and more.

Free your engineers to focus on optimal performance, not manufacturability. Produce the design you want without compromising to fit traditional manufacturing limitations. Transition to large-scale production seamlessly by leveraging our global contract manufacturing network or by bringing manufacturing in-house with our high-volume Sapphire solutions.

Cross-section of an aeroderivative turbine compressor diffuser 3D printed using a Velo3D Sapphire shown in both its finished state (left) and as-printed (right).

Benefits of Velo3D's Fully Integrated Metal AM Solution

Design Freedom

Get the most from your designs. Velo3D lets you bypass the limitations of conventional AM to metal 3D print the critical parts you need without compromise.

Agility

Velo3D provides you with the flexibility and agility you need to be successful. Easily scale production by leveraging our expansive network of qualified contract manufacturers or bring manufacturing in house with our high-volume Sapphire solutions.

Quality Assurance

Developed with input from some of the world’s leaders in spaceflight, our metal AM solution delivers real-time transparency into your manufacturing process layer-by-layer.

Enhanced Efficiency

Design, test, and manufacture with unprecedented speed.

We Have Liftoff: Get to Orbit Faster with Metal 3D Printing

The space industry is experiencing unprecedented growth, driven by modern metal additive manufacturing (AM) technology, which allows NewSpace organizations to achieve rapid innovation and faster time to market. This whitepaper explores how Velo3D helps space companies reach orbit quickly, maximize performance with high-quality parts, and utilize a broader range of materials for space exploration.

Larger Rockets, Quicker Time-to-Market

With a cylindrical 600 mm diameter x 1000 mm z-height build volume, the Sapphire XC 1MZ is the largest printer available from a leading laser powder bed fusion (LPBF) supplier and offers a powerful, scalable path to manufacturing.

Available in:

Eight 1kW lasers

  • Sapphire XC — 600 mm Ø x 550 mm z
  • Sapphire XC 1MZ — 600 mm Ø x 1000 mm z

Two 1kW lasers

  • Sapphire — 315 mm Ø x 400 mm z
  • Sapphire 1MZ — 315 mm Ø x 1000 mm z

    Flow Print Preparation Software

    Flow pre-print software simplifies the metal AM workflow with a comprehensive solution to layout your build, customize parameters, simulate thermomechanical behavior of the print, and conduct detailed inspections of print instructions. With direct import of native CAD, Flow also eliminates many of the issues associated with STL conversion. Users can determine the optimal process for applications by transferring existing parameter sets or creating new ones with Flow Developer.

    Flow Developer

    Flow Developer enables engineers to determine the optimal process for their application by unlocking the ability to transfer or create their own parameter sets into Flow. This eliminates the need to restart projects, granting access to Sapphire printers’ control, quality, and repeatability allowing engineers to achieve their program goals. Users now have maximum flexibility, visibility, and control with the power to create, modify, and inspect processes all within one software platform.

    Sapphire Family of Printers

    The Sapphire family of printers are capable of printing complex geometries including low angle prints down to zero degrees, high aspect ratio structures, large inner diameters, and many other features that traditional manufacturing technologies and conventional AM printers struggle to produce.

    Assure Quality Control Software

    Assure provides unprecedented traceability of machine health, part integrity, and build reporting. Working in concert with Sapphire and Flow, Assure, a revolutionary quality control software, enables visibility into every layer of the build through real-time, multisensor, physics-based excursion detection algorithms.

    Join the Next Industrial Revolution

    Contact us today and learn how to simplify and scale your manufacturing needs with Velo3D’s advanced metal AM technology.

    Conquer Propulsion with Our Qualified Materials

    Available Today:

    • Aheadd® CP1
    • Haynes® 214®
    • Aluminum F357
    • Inconel® 718
    • Copper C18150
    • Inconel® 625
    • Copper GRCop-42
    • Scalmalloy
    • forAM® Haynes® 282®1
    • Stainless 415
    • Hastelloy® C22
    • Steel M300
    • Hastelloy® X
    • Ti 6AI-4V

    Coming Soon:

    Copper-Nickel, Titanium Ti6242

     

    1. Powder is produced by Höganäs under License from Haynes International, Inc.

    Velo3D Customer Support

    We prioritize delivering a seamless experience for our customers from the start, ensuring efficient onboarding, high-quality print outputs, comprehensive training, and reliable support.

    • Seamless Onboarding: Our Technical Account Management and Installation teams ensure a smooth onboarding process, enabling customers to quickly leverage our advanced manufacturing solutions.
    • Proactive Engagement: Our Print Quality and Applications teams continuously monitor and optimize print processes to ensure reliable and consistent operations.
    • Comprehensive Training: Our Training and Documentation teams provide resources, including training sessions and documentation, to empower your staff with the skills needed to maximize Velo3D systems.
    • Reliable Support: Our Maintenance and Support teams offer ongoing assistance throughout the warranty and extended support periods, ensuring minimal downtime and reinforcing our commitment to strong partnerships.

    With Velo3D, you can be confident in a smooth, successful, and supported experience from start to finish.

    Additional Resources

    Blog: What is NewSpace and Why is Metal AM Critical to Its Success

    Advanced metal additive manufacturing can lower entry barriers and accelerates production. Our technology enables design freedom, rapid development, and scalable production.

    Printing Critical Components for the World’s Highest Performing Liquid Rocket Engine

    Learn how Launcher successfully leveraged the Velo3D contract manufacturing network to print critical components for its E2 rocket engine and dramatically reduce lead times.

    Advancing Supersonic Technologies: The Velo3D and Lockheed Martin Collaboration

    This 1-meter-tall piece demonstrates cutting-edge in-situ process monitoring. Key features include part consolidation, perforated boundary layer bleed, efficient flow channels, and a bleed air-injected flame holder printed without supports.